KNOWLEDGE PROVIDERS
DRUM SCHEDULES
 
  2. DRUM SCHEDULE
HOME DRUM SCHEDULES INTRODUCTION
 
   
   
   
   
   
 
Question 1 : What should be the starting time of the jobs on the constraints?
Should there be start and stop times per job in the schedule? As times are influenced by a lot of factors (statistical fluctuations, Murphy, non-availability of resources), they will never be as forecast. Furthermore, what happens if a worker sees he will finish too early?
We tell the foreman: 'Do it as fast as possible'. That is the best he can do. Realize, that only time saved on the constraint gives him the possibility to produce more ... and time lost on the constraint can not be recovered.

Question 2 : In which sequence should we plan the jobs?
'In the sequence we have promised our customers by means of a due date (remember: we produce salable products!)'. We tell the foreman: 'Do it in this sequence'. So our schedule should be:


Order Quantity Due Week Due Day
6 50 10 3
1 75 10 3
4 40 10 4
5 80 10 5
3 30 11 1
2 60 11 3
Table 3.3.: Order Load Factory 2

This schedule is the priority schedule for constraint resource D.

We tell the foreman: 'Do it in this sequence and as fast as possible'. That is the best he can do.

N.B. Job 1 and job 6 have the same order due date.

Is there a particular reason for the sequence of job number 1 and 6?

Yes, I have put 6 in front of 1 because 6 is a shorter job. The chance that Murphy or anything else stops your production is always there. If your longest job is your last one and you have a problem with your due dates, then you hurt the minimum number of customers.

By the way, is this also true, if job 1 is for your best customer?

 

So far we have again developed a schedule by applying the first two steps of the Theory of Constraints (T.O.C.).

  • Step 1:Find the resource, which limits you the most to get MORE.
  • Step 2:Once found your biggest limitation, then Squeeze The Maximum Out Of It.
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